2025Year

Second Semester

Advanced Intelligent Manufacturing Engineering System

Lecture

Advanced Intelligent Manufacturing Engineering System

Z0300007 Advanced Intelligent Manufacturing Engineering System

SONG Xiaoqi

2.0Credits

Fri.3Period

Hachioji Remote

A) A high degree of specialized expertise　100%
B) The skills to use science and technology　0%
C) The ability to conduct research independently, knowledge pertaining to society and occupations, and sense of ethics required of engineers and researchers　0%
D) Creative skills in specific areas of specialization　0%

This course is a graduate-level course in manufacturing engineering. This course will accomplish the following goals.
1. Understand the basic theory of cutting processes and be able to perform engineering calculations for cutting using practical models.
2. Understand the essential mechanisms of chip formation and tribological phenomena (friction, wear, adhesion phenomena) in cutting processes, and acquire the knowledge and skills necessary to be an excellent engineer.
3. Understand the basic knowledge about micro/nano level tribology theory.
4. Learn the knowledge about the latest cutting technology, such as visualization technology and intelligence technology of the cutting process.

1. Students taking this course should have an interest in cutting technology and tribology technology.
2. Students taking this course should have a good understanding of the course content such as manufacturing process, and four mechanics/dynamics.

Support for self-learning using ICT

1. Lecture overview and position of machining in industry
2. Elastic/plastic deformation theory and fracture theory
3. Fundamentals of cutting theory and 2D cutting mechanism
4. 3D cutting mechanism and cutting simulation
5. Cutting theory of milling and vibration-assisted machining
6. Cutting theory with the formation of adhesion
7. Tool wear theory and tool life simulation
8. Heat conduction equation and cutting temperature simulation
9. Cutting quality and its influences on the tribological properties
10. Micro/nano level tribology theory
11. New friction/tool wear theory using micro/nano level tribology theory
12. Basic theory of nano-machining
13. Visualization and intelligence technologies of cutting process
14. Read research paper on machining and complete summary report
15. Review of the course

The final grade is evaluated based on class attendance (40%), homework (30%) and final report (30%). The grades are A+, A, B, C, D, and F, with a D being the lowest passing grade. Regular class attendance is a prerequisite for grade evaluation.

A+: Outstanding (90~100)
A: Excellent (80~89)
B: Good (70~79)
C: Fair (61~69)
D: Pass (60)
F: Fail (~59)

Feedback will be provided to students both during class and when returning reports. Also, please check KU-LMS.

No specified. The following reference books are recommended.

Reference materials:
1) T. Sugita，K. Ueda，T. Inamura，Basic theory of cutting technology，Kyoritsu Shuppan Co., LTD., 1984. (In Japanese)
2) E. Usui，Cutting and grinding，Kyoritsu Shuppan Co., LTD., 1971. (In Japanese)
3) E. Usui，Modern cutting theory，Kyoritsu Shuppan Co., LTD., 1990. (In Japanese)
4) T. Ihara, Fundamentals of nano-machining, Kyoritsu Shuppan Co., LTD., 2012. (In Japanese)
5) THC. Childs, K. Maekawa, T. Obikawa, and Y. Yamane, Metal machining: Theory and applications, Butterworth-Heinemann, 2000.
6) V.P. Astakhov, Tribology of metal cutting, Elsevier Ltd., 2006.
7) B. Bhushan, Introduction to Tribology, 2nd edition, John Wiley & Sons, Ltd., 2013.

Friday: 11:00~12:00 (Hachioji Campus, 8-203, songxq@cc.kogakuin.ac.jp)

Cutting technology can be said to be one of the most important basic technologies for next-generation manufacturing, so I would like you to understand the basic knowledge of cutting technology and tribology technology through this course.

Not applicable

Mechanical Engineering Program